Services
We Design, Debottleneck , Enhance Equipment and Process Performance
As a first step, we understand the customer’s expectations, issues, pain areas, objectives and constraints very clearly. We believe that the equipment performance can be enhanced by thorough understanding of the process and the operation of the equipment. The process could be extremely complex like polymerization, gas-liquid-solid slurry reactor operating at high temperature and high pressure. Understanding of the process and customers pain can help to lead to the root cause of the issue and hence model the physics of the cause. For example, wide distribution of molecular weight of the polymer chains could be due to inefficient mixing. The inefficiency of the liquid-solid catalytic reaction could be due to improper solid suspension.
The next step involves the selection and application of various tools and techniques based on the nature of the problem statement.
CFD Modeling
To get detailed local insight of hydrodynamics and its effect on chemical reaction, heat and mass transfer.
Multiphysics Analysis
Structural, thermal and flow coupling studies using CFD and FEA techniques.
Artificial Intelligence
AI-based methodologies for complex nonlinear industrial problems using historical process data.
Molecular Modeling
Material property prediction through molecular interaction simulations.
Process Modeling
Process flow sheet development, equipment modeling and what-if analysis studies.
Simulation Automation
Automation tools, simulation assistants and workflow integration using Java, Python and C++.
Process Optimization
Optimizing yield, conversion and energy efficiency using integrated modeling approaches.
Performance Enhancement
Improving equipment performance, productivity and operational uptime.
R&D and Skill Development
Support for validation, knowledge transfer and CFD training programs.
Industries We Serve
Industries
Chemicals
Design single and multiphase reactors, stirred tanks, bubble columns, optimize spargers, heat exchangers, polymerization reactors, spray dryers, static mixers, and fluidized bed reactors for better mixing, higher yield, reduced energy consumption and improved product quality.
Pharmaceuticals
Design and optimize bioreactors, fermenters, crystallizers, mixing tanks, flow chemistry reactors, dryers and coating systems to achieve better mixing, uniform crystal size, longer cell life and consistent product quality.
Agro Chemicals
Design efficient batch reactors, optimize impellers and feeding systems, improve thermal homogenization and ensure proper mixing for reliable production processes.
Paints
Improve paint viscosity consistency, flowability and homogenization through optimized mixing system design and process improvements.
Metals
Optimize SEN design, blast furnace operations, ladle stirring, porous plugs, tundish flow and thermal homogeneity to reduce metal loss and improve production efficiency.
Food & Beverage
Design food packaging materials, spray dryers and continuous tray dryers to improve particle size distribution, moisture control and energy efficiency.
Automobile
Predict vehicle aerodynamic drag, optimize cabin airflow, analyze EV battery thermal performance and design efficient battery cooling systems.
Oil & Gas
Evaluate separator performance, optimize storage tank mixing using rotating jets and improve catalyst roaster and cooler efficiency.
Cement
Optimize cyclone separators, kilns, calciners, bag houses, electrostatic precipitators, burners and VRMs to reduce emissions, improve combustion and increase process efficiency.
We have around 20 years of experience of providing optimal design solutions and operating conditions for a wide range of industrial sectors
Please visit our Case studies section to get an idea of our capability and experience of modeling of different equipment.