We offer end to end Engineering Simulation Services to Design, Debottleneck , Enhance Equipment and Process Performance to achieve
| Improved Product Quality | Lower Energy Consumption |
| Improved Mixing | Uniform Solid Suspension |
| Uniform Gas dispersion | Reduce Power Consumption |
| Reduce Pollutants | Improved Heat transfer |
| Efficient Combustion | Pressure Drop Reduction |
The first step towards debottlenecking is to understand to the customer’s expectations, issues, pain areas very clearly. We believe that the equipment performance can be enhanced by thorough understanding of the process and the operation of the equipment. The process can be extremely complex like polymerization, gas-liquid-solid slurry reactor operating at high temperature and high pressure. Understanding of the process and customers pain can help to lead to the root cause of the issue and hence model the physics of the cause. For example, wide distribution of molecular weight of the polymer chains could be due to inefficient mixing. The inefficiency of the liquid-solid catalytic reaction could be due to improper solid suspension.
Process Modeling
we develop first principle chemical engineering fundamentals and develop reactor models involving material balance and energy balance. We identify key steps, chemical reactions, heat transfer, mass transfer steps and represent them mathematically. The governing equations are then solved to analyze the performance.
The model is then used for various scenarios and the best scenario ( operating conditions, scheme of reactors etc) is then proposed as a solution.
we use commercial tools or mathematical libraries to solve the mathematical models.
The debottlenecking methodology involves the application of various tools and techniques based on the nature of the problem statement.
Primarily, to start with a process related problem, we adopt chemical engineering based process modeling and/or CFD modeling techniques.
If the problem is very complex with less insight into the physics and involves many variables, we follow AI based methodologies.
To address the problems that involves structural, thermal and flow coupling, we use FEA and CFD techniques.
Final Delivery
A detailed report in the form of presentation or/and document is provided with all the results, analysis and the engineering drawings, optimal operating conditions for the implementation is submitted.